FLOW PACK HPS4 INOX

The HPS4 INOX is a high-end automatic Flow Pack wrapper, built to wrap a wide range of products automatically with certain heat-sealing materials.

The machine is used for wrapping solid products individually, which, within the dimensions specified in the technical sheet, is necessary to protect them in a certain way from external agents.

Mechanical construction is robust and the operation versatile as it has electronic control of the different movements of the machine.

HPS4 INOX can work interchangeably with BOPP polypropylene, polyolefin or virtually any heat-sealable material or pressure. Can also work in vacuum with appropriate film and a vacuum unit subsequent inline.

EXTERIOR

• Machine built in AISI 304 stainless steel.
• Mechanical and electronic elements of the machine at the rear inside easily accessible cabinets and removable doors.
• Easy-access control panel.
• Parts in contact with the product, in stainless steel.

INPUT

• Input driven by independent servomotor.
• Removable conveyor belt (fabric).
• Input conveyor with 2.500mm with 1.500mm loading area.
• Input for manual feeding through antimicrobial band and guides adaptable to the product.
• Product detection by photocells.

REEL HOLDER

• Motorized reel holder with film tension control by three-phase motor and rocker that guarantees constant film tension from the beginning to the end of the reel and adjustable from the screen.
• Double reel holder.
• Print registration system.

FORMING BOX

• Variable in width depending on the product. Minimum width 40mm, maximum 250mm.
• Angularly variable depending on the product ± 10º

LONGITUDINAL SEALING

• Longitudinal sealing with independent servomotor drives.
• Regulation of the sealing center by means of a motor-driven touch screen adjustment, with automatic positioning.
• Block sealing discs consisting of:
  • 2 sets of heated disc.
  • 1 cut and seal disc, adjustable ± 10mm.
  • Dragging of surplus film by belts
• Pneumatic opening of the sealing rollers when stopping the machine
• Designed for shrink and BOPP/complex application.

CROSS SECTION

• Box Motion cross section actuated by servo motor.
• Adjustable sealing center driven by servo motor.
• Cross seal width 300 mm. that guarantees a perfect seal.
• Zig-zag cutting blade.
• Designed for shrink and BOPP/complex application.
• Agile and Fast Jaw Change System.

SCRAP COLLECTOR

• Motorized waste collector with filling detection.
• Pneumatic piston for the correct distribution of the film.
• Ø550mm collector disc.

FUNCTIONS

• Adjustment of bag length and cutting speed, from touch screen.
• Memorization of parameters up to 100 products.
• No product no bag function.
• Stop with open cross section.
• Automatic stop of the machine in case of obstruction of the jaws with electronic efforts limiter

ELECTRONIC EQUIPMENT

• Machine control through a PLC for maneuvers with the latest generation dedicated axis controller card through a field bus with fiber optic to control the axes with servo motors.
• Electronic machine equipped with independent servomotors (cross section, sealing rollers, belts, feeding belt).
• 10 “color touch screen, embedded, with IP65, which facilitates the visualization of the status of the machine at all times and its durability.
• Electronic speed servo drives in bands and sealers.
• Sealing temperature regulators with fine adjustment and integrated autotuning with full configuration and control from touch screen.
• Mercotac on thermal sensors.
• Acoustic and luminous reel end warning.
• Replacing Servo Motors and Servo Drives in a simple way: the configuration values of that Servo Drive remain in the axis controller, so restarting the machine after a replacement will work without the need for any other action, which facilitates replacements and saves time in breakdowns .
• Backup / Restore function in both the PLC and the Touch Screen to facilitate the replacement of these 2 elements, again saving time in a breakdown.
• Possibility of viewing both the machine manual and the electrical diagrams on the touch screen.
• Possibility of connecting the machine to the internet (BELCA owned VPN fully secure) to give remote assistance, facilitating the detection of possible breakdowns or making functional changes in the PLC and / or Touch Screen, this connection can be made via Wi-Fi (by connecting the machine in the company’s Wi-Fi network) or via RJ45 cable (the customer will provide an Ethernet network cable with internet access)

SAFETY RULES

• Protections and security systems in accordance with European and American standards.
• General switches provided with safety systems.
• Transmission areas, chains, etc. properly closed.
• CE certified, the machine conforms to the Machinery Directive 2006/42 / CE.Box Motion

• KITS

  • Output presser Kit.
  • Gas Introducer Kit.
  • Hot Film Perforator Kit.
  • Automatic Film Change Kit.

   

• ACCESSORIES

  • Rollers output.
  • Motorized belt.
  • Rotary table.
  • Film printer, Coder.
  • Weight control.

• Bioriented Polypropylene: Glossy film for automatic non-shrink bagging. (BOPP)
• Shrinkable Polyolefin: Heat-shrinkable plastic film of high resistance, brightness and transparency. POF)
• Complex Films: Film composed of two or more components to guarantee sealing, from 40 to 150 microns. Shrink film of between 20-25μm with barrier to oxygen in application with gas sweeping.
• BEL-Green range: more environmentally friendly films.
• Paper: Different types and thicknesses