FLOW PACK HFI3

HFI3 machine is a high-end horizontal flow-pack wrapper with belt or pusher input and built to wrap products automatically with heat-sealing materials. These units have a bottom reel to pack small or low consistency products at high speed.

HFI3 incorporates a multi-axis electronic control that synchronizes the cross section, the rollers and the feeding carriage, which makes the machine have versatility and flexibility in format changes, as well as a good synchronism in the required movements. This leads us to achieve high performance and performance of the machine.

HFI3 is used for the wrapping of solid products individually, which are within the dimensions specified in the technical data sheet and some protection against external agents is necessary.

EXTERIOR

• Machine built in painted laminated steel.
• Parts in contact with the product, in stainless steel (AISI 304).
• Mechanical and electronic elements of the machine at the rear inside easily accessible cabinets.
• Direction of work from Right to Left.

INPUT

• Input built in painted laminated steel.
• Parts in contact with the product, in stainless steel (Aisi 304).
• Input conveyor with 3000 mm loading area.
• Product detection by photocells.
• Product input by conveyor belts driven by servomotors independently.
• Belt cleaning brush with waste tray, easily accessible for cleaning, located at the bottom of the entrance.
• Button panel with push buttons, start, stop and emergency stop.

REEL HOLDER

• Motorized reel holder for dragging the film.
• Constant film tension from maximum to minimum diameter of the reel.
• Double reel holder.
• Print registration system.

FORMING BOX

• Variable in width depending on the product. Minimum width 10mm maximum 270mm.
• Angularly variable depending on the product (± 10º).

LONGITUDINAL SEALING

• Longitudinal sealing with independent servomotor drives.
• Regulation of the sealing center by means of a motor-driven touch screen adjustment, with automatic positioning.
• Block sealing discs consisting of:
  • 1 set of pulling disc.
  • 2 heated disc set.
• Pneumatic opening of the sealing rollers when stopping the machine

CROSS SECTION

• ROTARY transverse sealing bars driven by servomotor, with rod conveyor.
• 300mm cross seal wide.
• Adjustable sealing center by motor-driven touch screen adjustment, with automatic positioning. Adjustable height from 0-50mm.
• Straight cut blade.
• Gusseted pack.

FUNCTIONS

• Adjustment of bag length and cutting speed, from touch screen.
• Memorization of parameters up to 100 products.
• No product no bag function.
• Stop with open cross section.
• Automatic stop of the machine in case of obstruction of the jaws with electronic efforts limiter

SAFETY RULES

• Protections and security systems in accordance with European and American standards.
• General switches provided with safety systems.
• Transmission areas, chains, etc … duly closed.
• CE certified, the machine conforms to the Machinery Directive 2006/42 / CE.

• • Machine control through a PLC for maneuvers with the latest generation dedicated axis controller card through a field bus with fiber optic to control the axes with servo motors.
  • Electronic machine equipped with independent servomotors (cross section, sealing rollers, belts, feeding belt).
  • Motorized self-centering double reel holder.
  • 1 ”color touch screen, embedded, with IP65, which facilitates the visualization of the status of the machine at all times and its durability.
  • Electronic speed servo drives in bands and sealers.
  • Sealing temperature regulators with fine adjustment and integrated autotuning with full configuration and control from touch screen.
  • Mercotac on thermal sensors.
  • Acoustic and luminous reel end warning.
  • Replacing Servo Motors and Servo Drives in a simple way: the configuration values ​​of that Servo Drive remain in the axis controller, so restarting the machine after a replacement will work without the need for any other action, which facilitates replacements and saves time in breakdowns .
  • Backup / Restore function in both the PLC and the Touch Screen to facilitate the replacement of these 2 elements, again saving time in a breakdown.
  • Possibility of viewing both the machine manual and the electrical diagrams on the touch screen.
  • Possibility of connecting the machine to the internet (BELCA owned VPN fully secure) to give remote assistance, facilitating the detection of possible breakdowns or making functional changes in the PLC and / or Touch Screen, this connection can be made via Wi-Fi (by connecting the machine in the company’s Wi-Fi network) or via RJ45 cable (the customer will provide an Ethernet network cable with internet access)
  • The connection of the machine to the client’s network will allow access from any device (PC, SmartPhone, Tablet) to screens displaying information on the machine’s real-time status (this access can be restricted by password).

• Bioriented Polypropylene: Glossy film for automatic non-shrink bagging. (BOPP)
• Complex Films: Film composed of two or more components to guarantee sealing, from 40 to 150 microns. Shrink film of between 20-25μm with barrier to oxygen in application with gas sweeping.
• BEL-Green range: more environmentally friendly films.
• Paper: Different types and thicknesses